CAD Designer's
Quick Reference

Fast lookup tool for component selection in mechanical design projects

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Component Categories
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Manufacturing Processes
Motors
Actuators
O-Rings
Bearings
Gears
View Manufacturing Guide
Site by @AntDX316

Component Categories

Comprehensive reference for the most commonly used mechanical components in CAD design projects

6 Types

Electric Motors

DC, AC, stepper, servo, and linear motors for all applications

Key Specifications

Power: 0.1W - 50kW
Voltage: 12V - 480V
Efficiency: 75-95%
Speed: 10 RPM - 100k RPM

Applications

Automation
Robotics
Industrial drives
Precision positioning
4 Types

Actuators

Electric, pneumatic, and hydraulic actuators for motion control

Key Specifications

Force: 10N - 500kN
Stroke: 25mm - 3m
Precision: ±0.001°
Speed: 5-5000 mm/s

Applications

Linear motion
Rotary positioning
Force generation
Precision control
4 Materials

O-Rings & Seals

Sealing solutions by material and form factor

Key Specifications

Temp: -65°C to 260°C
Pressure: 0.1-350 bar
Durometer: 30-90 Shore A
Standard sizes: AS568

Applications

Hydraulic seals
Pneumatic seals
Static sealing
Rotary seals
5 Types

Bearings

Ball, roller, thrust, and linear bearings for all load conditions

Key Specifications

Load: 10N - 5MN
Speed: 1-9500 RPM
Precision: P0-P2
Life: L10 10k-100k hrs

Applications

High-speed rotation
Heavy loads
Linear motion
Precision guidance
6 Types

Gears

Spur, helical, bevel, worm, planetary, and harmonic gears

Key Specifications

Ratio: 1:1 - 1000:1
Efficiency: 50-98%
Module: 0.4-6mm
Backlash: 0-30 arcmin

Applications

Speed reduction
Torque multiplication
Direction change
Precision positioning
11 Types

Springs & Dampers

Helical, flat, disc springs and shock absorbers for energy storage and damping

Key Specifications

Load: 1N - 100kN
Travel: 1-200mm
Rate: Linear/Progressive
Materials: Steel, SS, Alloys

Applications

Energy storage
Vibration damping
Force generation
Motion control
11+ Categories

Hardware & Fasteners

Comprehensive nuts, bolts, screws, and mechanical fastening systems

Key Specifications

Grades: 8.8-12.9
Threads: M3-M100
Materials: Steel, SS, Alloy
Coatings: Zinc, Chrome, Anodized

Applications

Structural connections
Removable assemblies
Security fastening
Specialized mounting

Quick Selection Guide

Fast reference cards for component selection with key specifications, pros/cons, and when to use each type

Motors Quick Reference

DC Brushed Motor

Simple speed control needed

Key Specs

12V-48V DC
75-80% efficiency
High starting torque
Advantages
Low cost
Simple control
Disadvantages
Brush maintenance
Limited speed range

Applications

Automotive
Small appliances
Power tools

DC Brushless (BLDC)

High efficiency and long life needed

Key Specs

12V-480V DC
85-95% efficiency
Electronic commutation
Advantages
No brush maintenance
High efficiency
Disadvantages
Higher cost
Complex control electronics

Applications

Electric vehicles
HVAC fans
Computer hard drives

DC Coreless

Ultra-fast response required

Key Specs

3V-48V DC
70-85% efficiency
Low inertia rotor
Advantages
Very fast response
No cogging torque
Disadvantages
Limited power
Fragile construction

Applications

Medical devices
Precision instruments
Camera autofocus

AC Induction (Squirrel Cage)

Robust industrial applications

Key Specs

200V-690V AC
80-95% efficiency
Self-starting
Advantages
Very robust
Low maintenance
Disadvantages
Lower power factor
Speed control complexity

Applications

Industrial pumps
Fans
Conveyors

AC Synchronous (PMSM)

High efficiency and precise speed

Key Specs

200V-690V AC
90-98% efficiency
Constant speed
Advantages
Highest efficiency
Excellent speed regulation
Disadvantages
Higher cost
Complex control

Applications

Electric vehicles
Industrial automation
Wind turbines

Universal Motor

AC/DC operation needed

Key Specs

110V-240V AC/DC
75-85% efficiency
Series wound
Advantages
AC/DC compatibility
High speed capability
Disadvantages
Noisy operation
Short brush life

Applications

Power tools
Kitchen appliances
Vacuum cleaners

Stepper Motor

Open-loop positioning acceptable

Key Specs

200-1000+ steps/rev
±0.05° per step
High holding torque
Advantages
No feedback needed
Precise steps
Disadvantages
Lower efficiency
Resonance issues

Applications

3D printers
Camera systems
Medical devices

Switched Reluctance (SRM)

Harsh environments, fault tolerance

Key Specs

48V-690V
85-93% efficiency
Variable reluctance
Advantages
Simple construction
Fault tolerant
Disadvantages
Torque ripple
Noise

Applications

Electric vehicles
Aerospace
Mining equipment

Linear Motor

Direct linear motion needed

Key Specs

24V-480V
70-90% efficiency
Direct linear drive
Advantages
No mechanical conversion
High precision
Disadvantages
Higher cost
Limited stroke

Applications

CNC machines
Maglev trains
Semiconductor equipment

Servo Motor

High precision positioning required

Key Specs

Millisecond response
±0.01° accuracy
High dynamic torque
Advantages
High accuracy
Fast response
Disadvantages
Higher cost
Complex control

Applications

Robotics
CNC machines
Automation

Ultrasonic Motor

Silent, precise positioning

Key Specs

Ultrasonic vibration
Silent operation
Nanometer precision
Advantages
Silent operation
High precision
Disadvantages
Limited power
Temperature sensitive

Applications

Camera autofocus
Medical devices
Optics positioning

Component Comparison Tables

Side-by-side comparison of key specifications, performance characteristics, and selection criteria

Motor Comparison

Compare key characteristics to select the best option for your application

TypeEfficiencySpeed ControlCostMaintenanceBest For
DC Brushed
75-80%
Simple
Low
High
Simple applications
DC Brushless
85-90%
Complex
Medium
Low
High efficiency
AC Induction
80-95%
Complex
Medium
Very Low
Industrial drives
Servo
85-90%
Precise
High
Low
Precision control
Stepper
70-85%
Digital
Medium
Very Low
Positioning
Performance Indicators:
Excellent (4-5)
Good (3)
Limited (1-2)

Cost Considerations

Initial cost vs. operational cost over lifetime

Maintenance Requirements

Scheduled maintenance and service intervals

Environmental Factors

Operating conditions and environmental resistance

Manufacturing Processes Reference

Comprehensive guide to manufacturing processes with specifications, applications, and selection criteria

Surface Finishing

Detailed specifications and selection criteria for each manufacturing process

Anodizing

Electrochemical process for aluminum surface treatment

Compatible Materials

Aluminum alloys
6061
7075
2024

Key Specifications

Thickness: 5-25 µm typical
Colors: Clear, black, red, blue, gold
Hardness: 200-400 HV
Temperature resistance: Up to 200°C

Applications

Corrosion protection
Decorative coloring
Wear resistance
Electrical insulation
Advantages
Excellent corrosion resistance
Wide color range
Electrical insulation
Wear resistant
Considerations
Aluminum only
Part geometry limitations
Masking required
Environmental concerns

Cost Factors

Part size
Color requirements
Thickness specification
Volume

Powder Coating

Dry powder applied electrostatically and cured with heat

Compatible Materials

Steel
Aluminum
Galvanized steel
Cast iron

Key Specifications

Thickness: 25-100 µm
Cure temperature: 160-220°C
Wide color selection
Texture options available

Applications

Outdoor equipment
Appliances
Automotive parts
Furniture
Advantages
Environmentally friendly
Durable finish
Cost effective
No VOCs
Considerations
Requires oven curing
Difficult repairs
Size limitations
Static sensitive

Cost Factors

Setup costs
Curing requirements
Color changes
Part complexity

Lead Times

Process-dependent timing considerations

Cost Optimization

Volume and design considerations

Material Properties

Process-material compatibility

Quality Control

Inspection and testing requirements

Hardware & Fasteners Reference

Comprehensive catalog of nuts, bolts, and mechanical fastening systems for all applications

Nuts & Threading

Detailed specifications and selection criteria for each fastener type

General-Purpose Nuts

Standard nuts for general applications and structural use

Compatible Materials

Steel
Stainless steel
Aluminum
Brass
Zinc plated

Key Specifications

Hex nut (finished) - Standard 6-sided
Heavy hex nut (structural) - Thicker for high loads
Square nut - 4-sided, older style
Round/capstan nut - With spanner holes
Cap (acorn/dome) nut - Open or closed end
Coupling nut (long) - Extended threading
Reducing/reducer coupling nut - Size adapters
Sleeve/extension nut - Thread extenders
Jam nut (thin) - Half-height locking

Applications

General assembly
Structural connections
Machine assembly
Equipment mounting
Advantages
Standardized
Wide availability
Cost effective
Easy installation
Considerations
Thread compatibility
Material selection
Corrosion protection
Load requirements

Cost Factors

Material grade
Finish coating
Size range
Volume quantities

Hand-Tightened Nuts

Nuts designed for hand assembly without tools

Compatible Materials

Steel
Stainless steel
Aluminum
Plastic
Brass

Key Specifications

Wing nut - Two-wing design for fingers
Thumb/knurled nut - Textured grip surface
Tri-wing/tri-knob style - Three-point grip
Hand-wheel nuts - Larger diameter grips

Applications

Quick assembly
Field service
Temporary connections
User-adjustable components
Advantages
No tools required
Quick assembly/disassembly
Good grip
Reusable
Considerations
Torque limitations
Size requirements
Clearance space
Vibration resistance

Cost Factors

Complexity of grip design
Material choice
Size requirements

Locking Nuts (Vibration-Resistant)

Self-locking nuts that resist loosening from vibration

Compatible Materials

Steel
Stainless steel
Aluminum with nylon
All-metal types

Key Specifications

Nylon-insert lock nut (Nyloc) - Polymer insert
All-metal prevailing-torque - Deformed threads
Top-lock/Stover - Deformed top section
Center-lock - Deformed middle section
Elliptical/oval types - Compressed shape
Flexloc/Philidas - Slotted two-way
Serrated-flange lock nut - Grip teeth
Castellated/castle nut - With cotter pin
Keps/K-lock nut - Captive star washer

Applications

Automotive
Machinery
Aerospace
High-vibration environments
Advantages
Vibration resistant
Self-locking
Reusable (some types)
High reliability
Considerations
Installation torque
Temperature limits
Reusability
Thread damage

Cost Factors

Locking mechanism type
Material grade
Temperature rating

Flange & Integrated-Washer Nuts

Nuts with built-in washers or flanges for load distribution

Compatible Materials

Steel
Stainless steel
Aluminum
Zinc plated steel

Key Specifications

Flange nut (plain) - Smooth bearing surface
Serrated flange nut - Grip teeth prevent rotation
Conical/tapered flange nut - Angled bearing
Captive-washer nut - Free-spinning washer built in

Applications

Automotive
Sheet metal
Large bearing surfaces
Thin materials
Advantages
Load distribution
No separate washer
Anti-rotation
Single component
Considerations
Flange diameter
Material thickness
Access clearance
Serration damage

Cost Factors

Flange complexity
Serration requirements
Material specifications

Shaft, Bearing & Precision Nuts

Precision nuts for shafts, bearings, and tight-tolerance applications

Compatible Materials

Steel
Stainless steel
Brass
Hardened steel
Tool steel

Key Specifications

Round slotted spanner nut - Face-spanner tool
Bearing lock nut (KM/KML) - For tab washers
Slotted ring nut/lock ring - Groove retention
Notched collar nut - External notches

Applications

Bearing installation
Shaft retention
Machine tools
Precision equipment
Advantages
High precision
Specialized tooling
Secure retention
Professional appearance
Considerations
Special tools required
Precision machining
Installation expertise
Cost

Cost Factors

Precision requirements
Special tooling
Material specifications
Quantities

Sheet-Metal, Captive & Blind Nuts

Nuts for thin materials and blind-side installation

Compatible Materials

Steel
Stainless steel
Aluminum
Brass
Zinc plated

Key Specifications

Self-clinching (PEM-type) - Press-fit installation
Swage nuts - Deformed installation
Pierce & clinch nuts - Hole-punching installation
Weld nuts - Various weld base styles
Cage nuts (rack nuts) - Spring-retained
Speed/spring nuts - Push-on installation
U-nuts, J-nuts, S-nuts - Clip-on styles
Rivet nuts/blind nuts - Blind-side expansion
Panel nuts - Thin hex for controls

Applications

Sheet metal
Panels
Enclosures
Automotive body
Electronics
Advantages
Thin material compatible
Blind installation
No back access needed
Permanent attachment
Considerations
Material thickness
Installation equipment
Permanent installation
Access requirements

Cost Factors

Installation tooling
Material specifications
Complexity
Volume requirements

Springs & Dampers Reference

Comprehensive guide to springs and shock absorbers for energy storage, force generation, and motion control

Springs

Detailed specifications and selection criteria for each component type

Helical Compression Springs

Round-wire coil springs that resist compression forces

Compatible Materials

Music wire
Stainless steel
Chrome-silicon
Chrome-vanadium
Phosphor bronze

Key Specifications

Straight-cylindrical - Standard design
Conical/tapered - Variable rate
Barrel/convex - Space efficient
Hourglass/concave - Lateral stability
Variable-pitch - Progressive rate
Nested (coaxial) - Dual rates
Die springs - Rectangular wire, high load
End styles: Open, closed, closed-&-ground

Applications

Valve springs
Suspension systems
Shock absorbers
Industrial machinery
Advantages
High load capacity
Linear/progressive rates
Space efficient
Long service life
Considerations
Buckling limits
Resonant frequency
End configuration
Surface finish

Cost Factors

Wire material
Special geometry
End processing
Load requirements

Helical Extension & Torsion Springs

Springs that resist tension forces or provide torque

Compatible Materials

Music wire
Stainless steel
Chrome-silicon
Beryllium copper
Spring steel

Key Specifications

Extension: Hooks/loops (machine, German/English)
Full/extended loops, side hooks
Swivel hooks, threaded inserts
Drawbar springs - Internal rod stop
Torsion: Single/double torsion
Various leg angles (radial, tangential)
Garter springs - Ring form for seals

Applications

Door mechanisms
Counterbalances
Clutches
Rotating assemblies
Advantages
Precise torque control
Compact design
Multiple mounting options
Reliable operation
Considerations
Hook stress concentration
Leg angle accuracy
Fatigue life
Installation clearance

Cost Factors

Hook complexity
Torsion leg forming
Material selection
Precision requirements

Flat, Leaf & Spiral Springs

Flat strip springs for specialized applications

Compatible Materials

Spring steel
Stainless steel
Beryllium copper
Phosphor bronze
Tool steel

Key Specifications

Clock/power springs - Rotary energy storage
Constant-force (negator) - Uniform force
Hair/Breguet balance - Watchmaking precision
Leaf springs - Semi/quarter-elliptic, parabolic
Cantilever/beam - Flat strip or fingers
Volute springs - Conical flat coil
Clip/formed flat - Battery contacts, latches

Applications

Clock mechanisms
Automotive suspension
Electrical contacts
Constant force applications
Advantages
Constant force delivery
Compact when deflected
High cycle life
Precise control
Considerations
Stress concentration
Buckling resistance
Material thickness
Forming limits

Cost Factors

Material precision
Forming complexity
Heat treatment
Surface finish

Disc & Washer Springs

Conical disc springs and wave washers for compact applications

Compatible Materials

Spring steel
Stainless steel
Inconel
Chrome-silicon
Tool steel

Key Specifications

Belleville (disc) springs - Single or stacked
Series stacking: ↑travel/≈same force
Parallel stacking: ↑force/≈same travel
Wave washers - Single/multi-wave
Curved/crescent washers
Split lock (helical) washers
Tooth/star lock washers
Diaphragm springs - Clutch/brake slotted disc

Applications

High-load/low-space
Bolt tensioning
Clutch systems
Vibration dampening
Advantages
High load/small space
Stackable configurations
Self-locking action
Vibration resistance
Considerations
Stacking arrangement
Lateral stability
Parallelism requirements
Surface pressure

Cost Factors

Material grade
Precision forming
Heat treatment
Stacking quantity

Elastomeric & Air Springs

Rubber and air-based spring systems

Compatible Materials

Natural rubber
Neoprene
Polyurethane
EPDM
Silicone

Key Specifications

Rubber compression/shear mounts
Polyurethane (PU) spring rods/blocks
Bump stops - Impact absorption
Air springs (bellows/airbags)
Variable stiffness with pressure
Self-leveling capability
Temperature range: -40°C to +150°C

Applications

Vibration isolation
Vehicle suspension
Industrial mounting
Pneumatic systems
Advantages
Vibration dampening
Variable rate
Non-linear response
Maintenance-free
Considerations
Temperature limits
Chemical compatibility
Pressure requirements
Fatigue life

Cost Factors

Material selection
Molding complexity
Pressure vessel requirements
Environmental rating

Gas & Hydraulic Springs

Pressurized gas and fluid-based spring systems

Compatible Materials

Steel tubing
Stainless steel
Aluminum
Sealing elastomers
Nitrogen gas

Key Specifications

Gas springs/struts - Lift supports
Standard, locking (rigid extension)
Traction/pull-type configuration
Hydraulic/gas dampers - Spring + damping
Hydropneumatic accumulators
Pressure range: 50-3000 psi
Temperature range: -20°C to +80°C

Applications

Lift supports
Hood/trunk struts
Adjustable furniture
Industrial machinery
Advantages
Smooth operation
Variable force
Self-contained
Position holding
Considerations
Pressure loss
Seal integrity
Temperature effects
Mounting orientation

Cost Factors

Pressure rating
Sealing system
End fittings
Gas filling requirements

Specialty Springs & Retainers

Torsion bars and spring-action fasteners

Compatible Materials

Spring steel
Alloy steel
Stainless steel
Carbon steel
Tool steel

Key Specifications

Torsion bars - Straight bar resists twist
Hairpin/hinge springs - Formed wire
Over-center (snap) springs - Toggle action
Circlips/snap rings - Internal/external
R-clips/hairpin cotters
Speed/U/J clips - Sheet-metal fasteners
E-clips, C-clips - Shaft retention

Applications

Vehicle suspension
Retaining systems
Quick-release mechanisms
Safety clips
Advantages
Compact design
Positive retention
Quick assembly
High cycle life
Considerations
Installation access
Removal method
Groove requirements
Safety factors

Cost Factors

Material hardness
Forming complexity
Heat treatment
Plating/coating